This year, the textile industry suffered the most serious "environmental protection to kill", the focus of regulation on the printing and dyeing of the "chemical" industry. In order to further standardize the management of printing and dyeing industry, accelerate industrial structure adjustment and transformation and upgrading, the Ministry of industry and information technology of printing and dyeing industry access conditions "(2010 Edition)" (Announcement No. ninety-third, industrial consumption 2010) and "printing and dyeing enterprise access announcement management procedures" (Ministry of consumer 2012 No. 40) two the industry standard document was revised, and issued a "form of printing and dyeing industry standard conditions (2017 Edition)" and "standard" Interim Measures for the administration of printing and dyeing enterprises notice. Two, the new version of the document since October 1, 2017 implementation, two old version of documents at the same time abolished.
Standard conditions of printing and dyeing industry (2017 Edition)
The use of equipment that does not meet environmental requirements is prohibited
Printing and dyeing enterprises should adopt advanced technology, energy saving and environmental protection equipment, and the main process parameters can be detected on-line and controlled automatically. It is forbidden to use the obsolete production technology and equipment explicitly prescribed by the state, and prohibit the use of second-hand equipment that can not meet the requirements of energy conservation and environmental protection.
Product quality qualification rate of more than 95%
Printing and dyeing enterprises should develop and produce low consumption and low pollution green products, and encourage the adoption of new technologies, new technologies, new equipment and new materials to develop textile products with intellectual property rights and high added value. Product quality should meet the requirements of the state or industry standards, the product qualification rate of more than 95%.
Printing and dyeing enterprises should implement three levels of energy utilization and water metering management, and set up special agencies or personnel to supervise the energy, water intake and pollution discharge, and establish a management examination system and data statistics system.
Energy consumption and fresh water demand
The energy consumption per unit product and fresh water in dyeing and printing enterprises should meet the requirements.
Enterprise water recycling rate of more than 40%
Printing and dyeing wastewater should be treated or connected to centralized wastewater treatment facilities, and wastewater treatment and operation of water quality analysis and monitoring, waste water discharge on-line monitoring, to achieve stable discharge standards. Discharge permits according to law, and strictly discharge pollutants according to the certificates.
According to the principle of environment friendly and resource comprehensive utilization, the printing and dyeing enterprises should choose the grey fabric which can be biodegradable (or easily recycled). The use of eco friendly, high dye rate dyes and high-performance auxiliaries. Enterprise water recycling rate of more than 40%.
The regulations mainly focus on the word "environmental protection", and have new requirements for the technology, equipment and management of the printing and dyeing industry. Then, what are the impacts on the printing and dyeing industry?
Dye price rising three driven dye fee increases
Printing and dyeing enterprises should develop low consumption and low pollution green products. First of all, it is necessary to use eco friendly, high dyeing rate and high performance additives.
The price of dyeing is the biggest influence on the price of dyeing and dyeing. This year, the price of dye has been adjusted many times, and it has a great influence on dyeing fees. To the world's largest dye, Zhejiang Longsheng scattered black, for example, because of environmental protection supervision problems, the price of disperse dyes adjusted many times. In July 27th, the price has risen from 2400 yuan / ton to 2600 yuan / ton. In August 3rd, the dispersed black ECT300% raised the offer again to 30 yuan / kg. September 4th onwards, the black ECT300% factory quote 45000 yuan / ton, compared with August 24th raised 5000 yuan / ton, or 12.5%. Therefore, since August, the printing and dyeing factory have carried out the price increase on the overhead, such as chemical fiber increase 0.10 yuan / m, cotton raised 0.20 yuan / m, up 0.10 yuan / m tussores. Dyeing fees up, making downstream enterprises have lamented, some people jokingly said: "these days, in addition to air prices did not rise, everything is going up."!
Capacity reductions lead to extended delivery
Equipment in the printing and dyeing mill will be eliminated if there is no environmental protection requirement, so capacity will be reduced. However, the "golden nine silver ten" is the most orders of the period, the reduction of production capacity will directly affect the speed of shipping orders. Printing and dyeing enterprises started unstable, leading to a lot of orders can not guarantee delivery. However, due to the reduction in production capacity of some small printing and dyeing mills, forcing downstream enterprises to transfer orders, the environmental protection enterprises with complete orders are unusually hot. Due to the surge in orders, delivery is also extended than usual, mostly in about 20 days or so.
Upgrade to a "stumbling block"
This year, the entire textile industry is facing the problem of transformation and upgrading, then all the industry in the future of all large and medium-sized enterprises are determined in their own hands.
Printing and dyeing enterprises need to adopt new technology, new technology, new equipment and new materials to develop textile products with intellectual property rights and high added value. This requirement directly affects the transformation and upgrading of the printing and dyeing enterprises. The treatment of wastewater from printing and dyeing industry is the most important, and enterprises must buy advanced wastewater treatment equipment by handling or accessing centralized wastewater treatment facilities themselves. In addition, the product qualification rate of more than 95%.
In order to improve the quality of the products, must also be out of the old equipment, the replacement of the VAT and other equipment. Even equipped with the most advanced equipment, printing and dyeing industry competition pressure still exists, so R & D is also essential to a transition road. And these requirements for those SMEs, it is difficult to achieve, so it is likely to be eliminated.
The market officially entered the traditional "season", nuclear price growth, will gradually more up, dense thin fabric, has also been started, a large number of individual varieties of goods to go, not out of stock price is tight. Normal production of dyeing factory is still very busy, but the start of instability, delivery greatly extended, environmental protection sequelae gradually reflected. Urgent delivery orders afraid promised delivery date, delivery time can not be guaranteed. Production capacity reduction, the order is on the rise, it will bring some fabric dyeing factory warehouse explosion case. With the eleven holiday approaching, the terminal customers to rush the goods more urgent, many orders are expected to delivery before the holidays. Therefore, the near stage, printing and dyeing mills are in full swing to catch up with goods, want to reduce production capacity in August to make up in the busy season.
Forced in the environmental pressure, many industry manufacturers said, certainly out of season is a foregone conclusion! Many printing and dyeing enterprises to eliminate backward production capacity, has reached the key to life and death. There is a long way to go for the future rectification of printing and dyeing industry! The author for printing and dyeing enterprises one sentence: "the road ahead will be long, I will seek"!